4 the most common errors in the paper packaging process
4 the most common errors in the paper packaging process
In the paper packaging process, it is inevitable that the errors will happen. Manufaccturers need resolve wisely to minimize the extent of damage. However, in order to solve these problems, the technicians usually have to go through a long process of being in contact with machines, working and learning continuously to draw experience, solve difficulties in the process of paper packaging manufacturer.
For newbies, it is very important to catch up with the common mistakes in paper packaging, as this helps them to anticipate possible situations and have resolving plan. So, in the process of manufacturing paper packaging products, which are the most common errors? And how can we solve them? Let's explore more
During the production of paper packaging, technicians with less experience in running the machine will often encounter this error. Often, inexperienced technicians are unable to properly estimate the amount of glue required to run on the paper-based system, which often leads to less glue than necessary.
This makes the amount of glue spread on the surface of the carton paper is insufficien, leading to a situation where the paper surface is not sticky, or not stable, and only lasts a short time. This reduces the quality of paper packaging.
In this case, the technician has to deal with it by increasing the amount of glue to a reasonable amount. With a clear process, proper regulations and exactly the right amount of glue required, this problem can be completely overcome.
>>> 8 basic steps in manufacturing process in Vietnam packaging company
This second common error often happens during the process of manufacturing, printing and packaging. This process has many problems that require the manufacturer to adjust the machines and equipment according to the appropriate process. In particular, the most important thing is that the paper dryer and honeycomb dryer temperature must be appropriate, and not too low.
Typically, this error is often caused by old, outdated systems and lack of regular maintenance. To solve this problem, the production technician should regularly check and adjust the dryer temperature appropriately.
In addition, paper packaging manufacturers should have time to check and maintain machinery regularly to ensure efficiency and stability in the production process of products.
The next error is the lack of paper surface tension. This is a quite frequent mechanical error that manufacturers often encounter during the adjustment process.
The tensile strength of the packaging paper surface depends on the manufacturer's force adjustment. Therefore, to overcome this situation, technicians who encounter problems in this stage need to adjust the tension of the control system and increase the resistance to increase the tension of the carton surface, avoiding paper shrinkage, pinch, deformation in the production process makes aesthetic loss, affecting the quality of the product.
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To increase the working capacity of the machine, and to meet the schedule and quantity requirements, sometimes the technicians manufacturing carton packaging often let the machine run too fast.
If the machine is new and qualified, the machine can shorten production time.
However, if the machines do not meet the technical standards, and the manufacturer is not experienced enough to adjust, it will lead to loss of control, and uneven production, affecting the quality of the finished product.
Therefore, in the production process of carton packaging, technicians need to reduce the machine running speed to a reasonable level, in the adjustment and processing ability that the manufacturer can capture.
Above are some common mistakes in the production of paper packaging, hoping to help technicians with a basic view of the common errors during the operation of machinery to have a solution to improve the quality of paper packaging.
Khang Thành - The packaging manufacturer in Vietnam specializes in producing paper bags, carton box, carton offset, labels, hangtag, books, calendar, POSM and so on.
For newbies, it is very important to catch up with the common mistakes in paper packaging, as this helps them to anticipate possible situations and have resolving plan. So, in the process of manufacturing paper packaging products, which are the most common errors? And how can we solve them? Let's explore more
Lack of adhesives - The most common mistake in manufacturing paper packaging
During the production of paper packaging, technicians with less experience in running the machine will often encounter this error. Often, inexperienced technicians are unable to properly estimate the amount of glue required to run on the paper-based system, which often leads to less glue than necessary.This makes the amount of glue spread on the surface of the carton paper is insufficien, leading to a situation where the paper surface is not sticky, or not stable, and only lasts a short time. This reduces the quality of paper packaging.
In this case, the technician has to deal with it by increasing the amount of glue to a reasonable amount. With a clear process, proper regulations and exactly the right amount of glue required, this problem can be completely overcome.
>>> 8 basic steps in manufacturing process in Vietnam packaging company
Lack of glue/adhensives is one of the common mistakes in the paper packing manufacture
Low dryer temperature during the production of paper packaging
This second common error often happens during the process of manufacturing, printing and packaging. This process has many problems that require the manufacturer to adjust the machines and equipment according to the appropriate process. In particular, the most important thing is that the paper dryer and honeycomb dryer temperature must be appropriate, and not too low.Typically, this error is often caused by old, outdated systems and lack of regular maintenance. To solve this problem, the production technician should regularly check and adjust the dryer temperature appropriately.
In addition, paper packaging manufacturers should have time to check and maintain machinery regularly to ensure efficiency and stability in the production process of products.
Do not stretch paper during packaging production
The next error is the lack of paper surface tension. This is a quite frequent mechanical error that manufacturers often encounter during the adjustment process.The tensile strength of the packaging paper surface depends on the manufacturer's force adjustment. Therefore, to overcome this situation, technicians who encounter problems in this stage need to adjust the tension of the control system and increase the resistance to increase the tension of the carton surface, avoiding paper shrinkage, pinch, deformation in the production process makes aesthetic loss, affecting the quality of the product.
>>> 5 basic steps in offset printing process
The machine runs too fast during the packaging process
To increase the working capacity of the machine, and to meet the schedule and quantity requirements, sometimes the technicians manufacturing carton packaging often let the machine run too fast.If the machine is new and qualified, the machine can shorten production time.
However, if the machines do not meet the technical standards, and the manufacturer is not experienced enough to adjust, it will lead to loss of control, and uneven production, affecting the quality of the finished product.
Therefore, in the production process of carton packaging, technicians need to reduce the machine running speed to a reasonable level, in the adjustment and processing ability that the manufacturer can capture.
Above are some common mistakes in the production of paper packaging, hoping to help technicians with a basic view of the common errors during the operation of machinery to have a solution to improve the quality of paper packaging.
Khang Thành - The packaging manufacturer in Vietnam specializes in producing paper bags, carton box, carton offset, labels, hangtag, books, calendar, POSM and so on.
KHANG THANH - HOUSE OF PACKAGING
Tel: +84 (0) 77 8878 222
Email: info@khangthanh.com
Tel: +84 (0) 77 8878 222
Email: info@khangthanh.com