Custom rigid boxes manufacturing process in Vietnam

11/06/2025

To support brand identity, making custom rigid boxes has become a key part of a business's marketing strategy. In Vietnam, the custom rigid boxes manufacturing process is increasingly professional and modern to meet international standards.

Let's learn the 5 basic steps in the custom rigid box printing process at Khang Thanh:

5 steps custom rigid box of the manufacturer

Ordering and producing directly at the factory brings many benefits. Specifically, this allows businesses to customize flexible packaging, saving costs and delivery time.

1. Exchange rigid box designs ideas

The rigid box printing process begins with receiving, analyzing and clarifying customer requirements. At Khang Thanh, this is an important stage to understand information such as:

Quantity of orders
What products are contained in the rigid box?
Desired design style and design (luxury, minimalist, creative, etc.)
Estimated budget and delivery time and location

After that, the technical team will advise on suitable materials and designs. Next, the packaging manufacturer will propose printing techniques and surface effects that optimize costs and meet aesthetic requirements.

>>> Sturdy gift boxes: Comprehensive luxury packaging solution

2. Design and make a rigid box sample

Based on the information discussed, the printing paper packaging company will design the box structure and printing sample (proof printing). This is an important step can help customers:

Visualize the packaging: Customers can check the design, color, structure and dimensions
Pre-editing custom boxes after mass printing: This step helps save costs and time
Approval of the custom box sample: Ensuring mass production relies on the accurate sample, coordination, and minimizing mistakes

3. Custom offset printed rigid boxes

At Khang Thanh, we create custom rigid packaging boxes using state-of-the-art offset printing technology, featuring a printing system that utilizes 3 to 8 colors.

Consequently, for premium packaging offset printing stands out as the most effective and appropriate technique.

Standard image quality: Offset sturdy box printing produces sharp images, reproducing true colors
Suitable for large quantity orders: The more quantity orders, the more cost-effective it will be
Easy to combine post-printing processing: Effects such as hot stamping, UV coating, embossing...
Meet international standards: Offset printing technology is suitable for export orders and international printing standards such as GMI, G7…

>>> 5 Basic steps in offset printing process

4. Post-printing custom rigid gift boxes processing

After the team completes printing, the custom luxury rigid boxes will move to the surface processing stage. This step improves the look and durability of the product.

Depending on the requirements and purposes, the paper packaging factory will select and combine appropriate techniques. The surface effects for reference:

Glossy/matte lamination: Creates a protective layer on the surface against scratches, waterproof, and increases the premium effect
UV/varnish coating: Using on small details like logos, brand names, and patterns to create highlights that attract attention
Embossing/debossing: Technique to increase depth, sophistication and enhance the tactile experience

>>> 5 Stunning surface effect for premium wine box designs

5. Inspection and delivery

After processing, the Quality Control department will check for color, size, durability, and printing details. This stage is make surmeets customer needs.

Moreover, Khang Thanh's local delivery team guarantees prompt and timely delivery throughout the city and across provinces nationwide. Additionally, export orders for custom rigid boxes are efficiently managed and handled with flexibility by a seasoned customer support team.

Custom luxury rigid boxes trends 2025

Khang Thanh always updates the trend of custom printed rigid boxes. Below are 5 luxurious models with structures suitable for many industries.

1. Sturdy magnetic closure boxes

This kind of custom rigid box has a folding lid with a hidden magnet inside. This makes packaging easy to unbox and protects the product well. The magnetic closure boxes model will be suitable for brands such as:

Magnetic cosmetic box
Sturdy jewelry box
Luxury paper watch box
High-end wine box

Magnetic rigid wine box with unboxing mechanism will ensure the lid is tightly closed, protecting the product well.

2. Convenient collapsible rigid box

Foldable rigid boxes have a flat folding mechanism when not in use. The packaging can save space and shipping costs.

Folding rigid boxes come in many sizes, which are suitable for various industries like cosmetics, fashion, and children's toys.

Mini (8 x 8 x 4 cm)
Small (15 x 10 x 5 cm)
Medium (20 x 15 x 8 cm)
Medium large (30 x 20 x 10 cm)
Large (35 x 25 x 12 cm)

>>> 3 most popular collapsible rigid box styles

Foldable rigid boxes are a suitable choice for garment, cosmetic or gift industries.

3. Book style rigid box

This type of custom rigid gift boxes have unique designs that opens on one side like a book, or on both sides like a door. This feature will create a unique unboxing experience, stimulating curiosity and a new impression on customers.

Besides, book style rigid boxes can be easily customized on demand. Businesses should use a mix of accessories like fabric handles and ribbon box locks. This will make packaging more convenient and attractive.

Refer to the inner shaping tray insert for a neat and tidy book style custom boxes packaging.

4. Round shaped box packaging

This type of custom rigid box has a round shape including a separate body and lid, creating a sturdy structure. Therefore, this packaging is suitable for the food and personal care industries such as:

Rigid box for tea
Round shaped boxes for scented candles
Round shaped packaging cosmetics
Rigid boxes for luxury wine

Round shaped rigid boxes are ideal packaging for tall and heavy wine bottles.

5. Custom-shaped rigid boxes

At Khang Thanh, many customers like custom rigid boxes. These packaging are popular in cosmetics, food, electronics, and high-end wine industries.
In addition to the advantages of high personalization, custom rigid box packaging brings benefits:

Attract users thanks to creativity
Increase brand recognition by custom-designed packaging
Suitable for marketing campaigns, introducing limited products, seasonal gifts
Using unique box structures such as: heart shaped sturdy boxes, 5 sides luxury boxes, etc.

>>> 6 Ways to create a impression with paper heart boxes

Custom rigid box manufacturing is an effective marketing strategy that impresses customers.

The role of custom printed rigid boxes

Custom rigid box making is not just about packaging. Packaging also creates experiences, values and emotions for users. The current box packaging process in Vietnam can meet the requirements thanks to optimized processes and modern machinery.

Therefore, choosing the right packaging facility is very important. At Khang Thanh, we follow a 05 steps process to create custom rigid boxes. This process is maintained by modern equipment and ensures that the ordering, production and delivery processes are efficient and timely.

>>> Top 5 premium packaging design trends for 2025

High-end leather wine box meticulously and delicately produced by Khang Thanh.

Are you looking for a custom rigid box packaging solution for your brand? Contact Khang Thanh – a Vietnamese custom rigid boxes to receive RFQ:

KHANG THANH PACKAGING - HOUSE OF PACKAGING
Hotline: 077 8878 222
Email: info@khangthanh.com